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Building a vision system for wafer, semiconductor or
PCB manufacturing?

Find your industrial camera here!

Whether it´s for quality and alignment inspection of bare and patterned wafers,  inspection of packed semiconductor devices, printed circuit board (PCB) inspection or other electronic devices, JAI´s industrial cameras can give your vision system the winning edge.

JAI provides a wide range of industrial area scan and line scan cameras with resolutions from 2.4 MP to 45 MP including special 8 MP UV-cameras and prism-based camera technology for the most demanding imaging applications.

JAI cameras:  Designed to deliver imaging that can improve the efficiency of your next vision system in wafer, semiconductor and PCB manufacturing.

Explore the possibilities below…..

Improve the efficiency of your next inspection system for wafers, semiconductors and printed circuit boards

BARE WAFER
QUALITY CHECK:

Locate micro cracks, scratches and surface bumps on sliced bare wafers with JAI´s high-resolution cameras from the Sweep+ Series, Spark Series, Go-X Series and UV-sensitive Go Series cameras.

PATTERNED WAFER INSPECTION:

Identify pattern defects, random defects (e.g., dust) and handle photomask alignment control with JAI high-resolution Spark, Sweep+ and Go-X Series cameras.

SEMICONDUCTOR DEVICE INSPECTION:

Quality and defect inspection of mounted chip-circuits on semiconductor packages with cameras from the JAI Spark and Go-X Series. (Resolutions from 2.4 to 45 MP).

PCB INSPECTION:


Line scan cameras (Sweep+ and Sweep Series) and area scan cameras (from the Spark Series and Go-X Series) are ideal for automated optical inspection (AOI) of electronic bare boards and printed circuit board assemblies.

Must reads

Download the White Paper below and find out more about how the semiconductor industry leverages UV camera technology for various inspection applications.

Also, you can download our Case Studies and learn more about the benefits of our industrial cameras in the electronics industry.

Blog-Two-divided-and-conquer

Blog Post

Cameras like JAI’s Spark Series SP-25000-CXP4A or the Spark SP-45000-CXP4A help designers to meet both their requirement to see small details over a large field of view, and the need to generate high levels of throughput from the production line.

READ BLOG POST
Two ‘divide and conquer’ options to overcome high resolution data challenges

UV_WhitePaper_

White Paper

Discover the important role of ultraviolet (UV) cameras in the inspection process, highlighting their ability to identify the most subtle surface imperfections and irregularities.

DOWNLOAD WHITE PAPER
UV cameras for semiconductor microchip manufacturing applications

Case-Study-Rimburgs

Case Study

In an inspection facility for the electronics industry, a JAI Go-X Series CMOS camera ensures that thermal pads bonded to an aluminum heat sink are present and have been perfectly positioned at the intended location.

DOWNLOAD CASE STUDY
JAI Go-X camera guarantees perfectly placed thermal pads

Case-Study-Leader-Vision

Case Study

In electronics manufacturing, accurate processes are a prerequisite for flawless products. Leader Vision, a machine vision distributor and system designer, has developed a wafer OCR reading system using JAI cameras to ensure the smooth production of wafers.

DOWNLOAD CASE STUDY
JAI Go-X cameras in wafer inspection

Blog-Seeing-into-the-Ultraviolet

Blog Post

UV cameras have become essential for a variety of industrial and scientific applications. However, while UV imaging has begun to emerge as an inspection tool for many industrial processes, the field is still in its infancy relative to visible or near-infrared-based machine vision. But the field of UV machine vision is growing as commercial UV hardware drops in price and increases in diversity.

READ BLOG POST
Seeing into the Ultraviolet

JAI’s line scan and area scan cameras are designed for a wide range of vision inspection applications in wafer, semiconductor and printed circuit board manufacturing.
Here are some selected applications…

JAI-Cameras_Bare-Wafer-inspection

Inspection of sliced bare wafer
Inspection of sliced bare wafers to disclose micro cracks, scratches, surface bumps
and other defects before wafers
are patterned to chips.

Popular JAI cameras:
Sweep+ SW-4010Q-MCL (R-G-B-SWIR)
Spark SP-45000 (45MP)
Spark SP-25000 (25MP)
GO-8105M-5GE-UV (8MP ultraviolet)
Go-X Series
(2.4 MP – 24.5 MP)

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Photomask alignment
Position check of photolithography
mask plates to ensure correct alignment between the masks.


Popular JAI cameras:
GO-8105M-5GE-UV (8MP ultraviolet)
Go-X Series (2.4MP – 24.5 MP)

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Patterned wafer inspection
Quality inspection of patterned wafers
to check for mask pattern transfer
defects, random defects such as
dust particles and more.

Popular JAI cameras:
Sweep+ SW-4010Q-MCL (R-G-B-SWIR)
Spark SP-45000 (45MP)
Spark SP-25000 (25MP)
GO-8105M-5GE-UV (8MP ultraviolet)

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Chip wire connections
Quality inspection of bonded wire
connections from chip
to the lead frame.

Popular JAI cameras:
Spark SP-45000 (45MP)
Spark SP-25000 (25MP)
Go-X Series (2.4 MP – 24.5 MP)

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Bare board quality inspection
2D inspection of PCB bare boards to check
drill hole position and check
for short circuits, open circuits + more

Popular JAI cameras:
Sweep+ Series
Sweep Series
Spark SP-45000 (45MP)
Spark SP-25000 (25MP)
Go-X Series (2.4 MP – 24.5 MP)

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Gold finger inspection
Inspection of connector fingers on printed circuit boards after plating to ensure that an adequate coating of gold has been applied.

Popular JAI cameras:
Sweep+ Series
Spark SP-45000 (45MP)
Go-X Series (2.4 MP – 24.5 MP)

GO-X SERIES

The Go-X Series features small, reliable and affordable single-sensor industrial area scan cameras that are perfect in a range of machine vision applications to verify the quality of bare wafers, patterned wafers and semiconductors during different steps in the manufacturing process.

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Excellent image quality

Models feature Pregius or Pregius S CMOS image sensors, providing outstanding image quality and flexible features.

Excellent image quality

Models feature Pregius or Pregius S CMOS image sensors, providing outstanding image quality and flexible features.

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Sub-pixel rescaling with Xscale

Models with Pregius S sensors include JAI’s “Xscale” function, for virtual, sub-pixel rescaling of image output. This is ideal for color binning or when matching the resolution and FOV of cameras in existing systems.

Sub-pixel rescaling with Xscale

Models with Pregius S sensors include JAI’s “Xscale” function, for virtual, sub-pixel rescaling of image output. This is ideal for color binning or when matching the resolution and FOV of cameras in existing systems.

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A choice of resolutions

Choose the resolution that's right for your application and budget - from 2.3 to 24.5 megapixels.

A choice of resolutions

Choose the resolution that's right for your application and budget - from 2.3 to 24.5 megapixels.

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Secure lens mounts

Standard screw-in C-mounts help keep lenses tight in high vibration environments.

Secure lens mounts

Standard screw-in C-mounts help keep lenses tight in high vibration environments.

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Non-stop operation

Industrial grade shock and vibration ratings (80G/10G), plus excellent thermal dissipation, keep critical inspection systems running 24/7 without fail.

Non-stop operation

Industrial grade shock and vibration ratings (80G/10G), plus excellent thermal dissipation, keep critical inspection systems running 24/7 without fail.

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Perfect for space-constrained applications

A compact camera body helps to minimize the overall size of your vision system.

Perfect for space-constrained applications

A compact camera body helps to minimize the overall size of your vision system.

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Choice of interfaces

GigE Interface with 5Gbps and or standard 1 GigE (1000BASE-T) data transfer speeds. Also, USB3 Vision and CoaXPress models.

Choice of interfaces

GigE Interface with 5Gbps and or standard 1 GigE (1000BASE-T) data transfer speeds. Also, USB3 Vision and CoaXPress models.

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Compatible with existing designs

Two sets of mounting holes (with 20 and 21 mm spacing) fit most existing designs with no re-tooling.

Compatible with existing designs

Two sets of mounting holes (with 20 and 21 mm spacing) fit most existing designs with no re-tooling.

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Go Series – Ultraviolet cameras

JAI’s UV cameras can dive deep into the ultraviolet light spectrum making surface artifacts appear in greater clarity and allowing visualization of smaller features than those which can be seen using visible light. 

JA’s UV cameras can be especially useful in detecting micro cracks and scratches on bare wafers and for revealing pattern defects and random defects such as dust particles on patterned wafers.

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5 and 8-megapixel resolution

JAI offers UV cameras with 5 megapixels and 8 megapixels with frame rates ranging from 22 to 107 frames/s

5 and 8-megapixel resolution

JAI offers UV cameras with 5 megapixels and 8 megapixels with frame rates ranging from 22 to 107 frames/s

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High sensitivity in the UV region

JAI’s GO-8105M-5GE-UV model offers high quantum efficiency (~40-50% ) in the UVB and UVA regions, with ample quantum efficiency into the UVC range.

High sensitivity in the UV region

JAI’s GO-8105M-5GE-UV model offers high quantum efficiency (~40-50% ) in the UVB and UVA regions, with ample quantum efficiency into the UVC range.

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Quartz glass sensor protection

The UV cameras have CMOS sensors with quartz glass coverings to provide sensor protection while allowing UV wavelengths to reach the photosensitive elements with minimal transmission loss.

Quartz glass sensor protection

The UV cameras have CMOS sensors with quartz glass coverings to provide sensor protection while allowing UV wavelengths to reach the photosensitive elements with minimal transmission loss.

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Glassless model

The GO-8105M-5GE-UV camera is available in a “glassless” configuration for use in laser profiling and other applications where even UV-compatible quartz glass in the optical path might prove problematic.

Glassless model

The GO-8105M-5GE-UV camera is available in a “glassless” configuration for use in laser profiling and other applications where even UV-compatible quartz glass in the optical path might prove problematic.

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A range of interfaces

Available interfaces include Camera Link, USB3 Vision, GigE Vision, and GigE Vision over 5GBASE-T (5GigE).

A range of interfaces

Available interfaces include Camera Link, USB3 Vision, GigE Vision, and GigE Vision over 5GBASE-T (5GigE).

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Spark Series

Advanced area scan cameras delivering high resolution, high frame rates, and high image quality. The perfect camera choice for machine vision systems finding small defects in wafer and semiconductor manufacturing.

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From 5MP to 45MP resolution

For vision applications that demand high resolution and quality images The Spark Series features the latest CMOS imagers with resolutions ranging from 5 megapixels to 45-megapixels

From 5MP to 45MP resolution

For vision applications that demand high resolution and quality images The Spark Series features the latest CMOS imagers with resolutions ranging from 5 megapixels to 45-megapixels

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Excellent image quality and unique features

Despite their speed, Spark Series cameras feature advanced functions like single exposure high dynamic range (HDR), multi-region-of-interest, and efficient global shutters to ensure low noise, high quality images with high pixel uniformity and no shutter distortion.

Excellent image quality and unique features

Despite their speed, Spark Series cameras feature advanced functions like single exposure high dynamic range (HDR), multi-region-of-interest, and efficient global shutters to ensure low noise, high quality images with high pixel uniformity and no shutter distortion.

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High throughput

Spark Series cameras deliver outstanding megapixels-per-second performance, such as 45-megapixels at 52 fps, 12-megapixels at up to 189 fps and 5-megapixels at up to253 fps.

High throughput

Spark Series cameras deliver outstanding megapixels-per-second performance, such as 45-megapixels at 52 fps, 12-megapixels at up to 189 fps and 5-megapixels at up to253 fps.

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Even higher throughput with ROI feature

With the “Region-of-interest” (ROI) feature, even higher frame rates can be obtained in Spark Series cameras.

Even higher throughput with ROI feature

With the “Region-of-interest” (ROI) feature, even higher frame rates can be obtained in Spark Series cameras.

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Fast CXP interfaces and models with USB Vision and GigE Vision

Many of the Spark Series models feature fast 4- and 2-connector CoaXPress interfaces with CXP-12 or CXP-6 configuration. Spark models with USB3 Vision, Camera Link and GigE Vision interfaces are also available.

Fast CXP interfaces and models with USB Vision and GigE Vision

Many of the Spark Series models feature fast 4- and 2-connector CoaXPress interfaces with CXP-12 or CXP-6 configuration. Spark models with USB3 Vision, Camera Link and GigE Vision interfaces are also available.

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Outstanding reliability & durability

The Spark Series cameras provide reliable performance under real-world conditions - with high shock and vibration ratings (80G/10G).

Outstanding reliability & durability

The Spark Series cameras provide reliable performance under real-world conditions - with high shock and vibration ratings (80G/10G).

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SWEEP+ SERIES

JAI´s high-performance, prism-based color line scan cameras in the Sweep+ Series are designed for vision inspection on continuous manufacturing belt applications. The outstanding combination of light sensitivity, fast line rates, and multispectral options (R-G-B-NIR and R-G-B-SWIR) mean higher performance and efficiency for the next generation of automated optical inspection systems for applications like PCB bare board inspection.

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High precision and versatility

The Sweep+ Series features state-off-the-art prism technology providing the best possible performance, precision, and versatility for line scan imaging in continuous production flows.

High precision and versatility

The Sweep+ Series features state-off-the-art prism technology providing the best possible performance, precision, and versatility for line scan imaging in continuous production flows.

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Better images in all inspection situations

In-camera prism technology provides a single optical plane that eliminates parallax issues (no halo effects) and alleviates complex alignment procedures associated with off-angle viewing, inspection of cylindrical objects, or conveyor undulations.

Better images in all inspection situations

In-camera prism technology provides a single optical plane that eliminates parallax issues (no halo effects) and alleviates complex alignment procedures associated with off-angle viewing, inspection of cylindrical objects, or conveyor undulations.

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Simultaneous and separate
R-G-B + SWIR imaging!

4-sensor prism-based line scan cameras allow for simultaneous imaging of R-G-B visible light (400 ~700 nm) on three separate CMOS sensors plus a fourth sensor which collects Short Wave InfraRed (SWIR) image data (800 ~ 1700 nm) on an InGaAs sensor.

Simultaneous and separate
R-G-B + SWIR imaging!

4-sensor prism-based line scan cameras allow for simultaneous imaging of R-G-B visible light (400 ~700 nm) on three separate CMOS sensors plus a fourth sensor which collects Short Wave InfraRed (SWIR) image data (800 ~ 1700 nm) on an InGaAs sensor.

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Simultaneous and separate
R-G-B + NIR imaging!

Prism-based 4-sensor line scan cameras enable simultaneous imaging of R-G-B visible light (400 ~700 nm) on three separate CMOS sensors plus a fourth CMOS sensor which collects Near Infrared (NIR) image data.

Simultaneous and separate
R-G-B + NIR imaging!

Prism-based 4-sensor line scan cameras enable simultaneous imaging of R-G-B visible light (400 ~700 nm) on three separate CMOS sensors plus a fourth CMOS sensor which collects Near Infrared (NIR) image data.

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High speed line scan inspection

The Sweep+ Series provides camera models with scan rates from 39,000 lines/second up to 97,000 lines/second depending on pixel resolution and interface type.

High speed line scan inspection

The Sweep+ Series provides camera models with scan rates from 39,000 lines/second up to 97,000 lines/second depending on pixel resolution and interface type.

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Lower configuration costs

Lower setup costs due to faster configuration and a single optical axis that simplifies positioning and encoding tasks.

Lower configuration costs

Lower setup costs due to faster configuration and a single optical axis that simplifies positioning and encoding tasks.

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Choice of interfaces

High throughput options include a fully backwards-compatible 10 GigE interfaces, as well as models with SFP+ fiber optical data transmission. The backwards compatibility supports NBASE-T speeds (5Gbps and 2.5Gbps) and standard 1 GigE (1000BASE-T). Models with Camera Link interface are also available

Choice of interfaces

High throughput options include a fully backwards-compatible 10 GigE interfaces, as well as models with SFP+ fiber optical data transmission. The backwards compatibility supports NBASE-T speeds (5Gbps and 2.5Gbps) and standard 1 GigE (1000BASE-T). Models with Camera Link interface are also available

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Outstanding durability

Industrial grade shock and vibration ratings (50G/3G) keep critical inspection systems running 24/7 without fail.

Outstanding durability

Industrial grade shock and vibration ratings (50G/3G) keep critical inspection systems running 24/7 without fail.

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Sweep Series

JAI Sweep Series comprises a range of high-performance monochrome and trilinear line scan cameras ideal for inspection of wafers and electronics components.

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Trilinear color line scan cameras

SW-4000TL-PMCL is a 4K trilinear model delivering outstanding color line scan performance for applications that don’t require the ultimate precision provided by the prism technology in JAI’s Sweep+ Series. It features a maximum line rate of 66 kHz for 24-bit RGB output, making it one of the fastest 3 x 4096 color line scan cameras on the market.

Trilinear color line scan cameras

SW-4000TL-PMCL is a 4K trilinear model delivering outstanding color line scan performance for applications that don’t require the ultimate precision provided by the prism technology in JAI’s Sweep+ Series. It features a maximum line rate of 66 kHz for 24-bit RGB output, making it one of the fastest 3 x 4096 color line scan cameras on the market.

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High speed monochrome line scan cameras

The Sweep SW-4000M-PMCL and SW-8000M-PMCL are among the fastest monochrome line scan cameras in the industry. The SW-4000M-PMCL features 4096 pixels per line and is capable of running at up to 200,000 lines persecond, while the SW-8000M-PMCL offers 8K resolution at up to a 100 kHz line rate.

High speed monochrome line scan cameras

The Sweep SW-4000M-PMCL and SW-8000M-PMCL are among the fastest monochrome line scan cameras in the industry. The SW-4000M-PMCL features 4096 pixels per line and is capable of running at up to 200,000 lines persecond, while the SW-8000M-PMCL offers 8K resolution at up to a 100 kHz line rate.

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Let us help you find the perfect camera to meet your requirements in wafer , semiconductor and PCB inspection systems. Complete the form to get in touch with a JAI camera specialist or complete the form to request a quote.